FOAMING

TYPICAL FLEXIBLE PU FOAM FORMULATION​

Quantities being required to produce 1 m³ of flexible foam with a density of 25 kg/m³

CONTINUOUS FOAMING

PROCESS​
All the PU chemicals are first put together in a mixing chamber, and then taken into a metal trough and sprayer where the initial reaction takes place. The rising foam then passes from the top of the trough to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.

CONTROL​
The machine is equipped with PLC Digital Touch Screen System and can be controlled over the internet for optimized production costs. The machine allows changing the formulation according to customer’s request, without stopping the machine, and with no need for test flow. The resistance degree can reach 3-5 international standards.

APPLICATIONS
Continuous foaming requires a foaming equipment for manufacturing soft PU products with densities between 8 and 70 kg/m³. A multitude of different formulas of foam can be saved, adjusted and changed at any time. The materials can be then used in industries such as Upholstery, Mattresses, Packaging, Shoes, Cloths, Electricals and Automotive.

BATCH FOAMING​

With a mixing tank capacity of 180-250 l, the foaming installation is intended to mix 6 groups of chemicals, at a mixing speed of up to 2.800 rpm. The mixture can be then poured in square molds of size L2000*W2000*H1200m or in cylinder molds of size Diam2200*H2200.​

AUTOMATIC FOAMING​
Intended to produce soft PU foam of densities up to 50 kg/m³. The materials can be used to manufacture beds, furniture and in all kinds of sponge factories.

SEMI-AUTO FOAMING
​Foaming machine with pneumatic motion, it can be used with rectangular, cubic and cylindrical molds.
​The speed of the mixer can be controlled electronically from the control panel. Small quantities of raw materials are put into the tank manually. The materials can be used to manufacture beds, furniture and in all kinds of sponge factories.